The C7 Corvette Chassis, Pt 6: The Chassis Tadge Juechter Built

Tagdge Juechter’s Genesis Program C7 Chassis

 

Dateline: 1-20-20, Illustrations & graphics by K. Scott Teeters – The C6 Corvette was a much-improved C5 and was well-received upon release. Fans liked the crisp new look, the new interior (for a while), and the extra grunt. Since the successful arrival of the performance Z06 model in 2001, every new generation Corvette is expected to have a Z06. Within minutes of the C6’s debut, the next question was, “Where’s the Z06?” The following year when the C6 Z06 was unleashed, there was an unanticipated surprise; an aluminum chassis.

This wasn’t on anyone’s wish list and was a total surprise. It wasn’t even on Zora Arkus-Duntov’s Christmas list! Weighing in at just 3,132-pounds, you have to go back to 1964 to find a lighter Corvette (3,125-pounds). Powered by the mighty 427 LS7 engine with 505 net-horsepower, with C5-R suspension technology, the C6 Z06 was better suited for the track, although many learned how to drive the new beast successfully on the street. The C6 Z06’s aluminum chassis had no trouble handling 638-horsepower in the ZR1 configuration. Bravo Corvette chassis engineers!

When Tadge Juechter’s C7 Corvette debuted, fans were stunned to learn that the base model C7 was built an even better version of the Z06’s aluminum chassis. But wait, there’s more! The same new aluminum chassis would be used for the coupe AND convertible Corvette. This was a major breakthrough and bespeaks of advanced engineering. Here’s how Juechter’s team did it.


Juechter’s objective was to build a modern performance car that delivered enhanced driving experience, more efficiency that yielded more performance. Every element had to contribute to the overall performance and there would be nothing fake. That explains everything that we see on the C7 Corvette, but what’s unseen is even more amazing.

As we learned from the C5 with its hydroformed side rails, stiffness matters. Juechter is on record stating that while hydroforming was an engineering game-changer, the downside is that parts have a uniform thickness; even in areas where it isn’t needed. Hydroformed parts cannot be tailored for areas that need greater or less strength. Enter the Genesis Software Program.

This is almost computer magic. Engineers first determine the overall block space they want; length, width, and height. Then they determine where they want to place the major components; engine, transmission, suspension assemblies, cabin parts, etc. This creates negative spaces where the structure needs to be to hold everything together. The Genesis Program then synthesizes an optimum structure so that engineers can then take the load design and break it down into parts that can be fabricated and joined together. Afterward, dynamic stress and crash testing is performed and parts modified to meet predetermined objectives.

The C7’s hydroformed aluminum frame rails were optimized for the best the aluminum industry could offer, in terms of tensile strength, lightweight, and materials-joining technology. New aluminum metallurgy and aluminum fastening technologies allow engineers to augment the hydroformed frame with 7000-Series aluminum extrusions designed for specific areas; such as engine/front suspension assembly, transaxle/rear suspension assembly mounting points and frontal collision areas.

Careful consideration to the placement of major components was also critical. Juechter’s team felt that the C6 was slightly nose-heavy. Components were adjusted so that the C7 is now rear-biased, allowing more load on the rear wheels for better traction at launch; like a racecar. The front wheels were moved forward 1-inch making the wheelbase 106.7-inches. This is the longest wheelbase Corvette ever made. The shortest was the C4, measuring 96.2-inches. Moving the wheels forward also allowed for more space under the hood for the new LT1 engine and various auxiliary systems. This also preserved “crash space” in the front.

Offering an aluminum frame for the coupe and convertible was a big challenge for the team. But because the basic frame structure is so strong, it didn’t need additional roof structure via a fixed roof. The net result is that not only can the Z06 and ZR1 have lift-off rood panels, but both can also be offered as a convertible. This was unimaginable for the C5 Z06, C6 Z06, and the C6 ZR1. According to Ed Moss, the C7 structural engineer group manager, his engineering team tailored sixteen different thicknesses of various grades of aluminum from 11-mm to 2-mm. The completed C7 aluminum frame is 100-pounds lighter than the C6’s steel frame and is 60-percent stiffer. Juechter said that engineers consider the C7’s aluminum chassis to be the most beautiful part of the C7. Perhaps someday Chevrolet will offer a transparent carbon fiber body option.

The C7 frame was also designed for aerodynamic efficiency. In the past, engineers tended to only consider how air passed over and under a performance car. The C7 literally breathes. Spaces under the car’s skin and in between the chassis structure were designed for the internal ducting for engine cooling, brakes, transmission, and differential cooling, and venting. Other spaces allowed for electrical and plumbing fixtures for coolant, fuel, and air conditioning ducting.

The C7 design team worked closely with the Corvette Racing Team on airflow management because even racecars are concerned about fuel consumption, as well as top speed dynamics and stability. Two of the most obvious ducting and venting features is the air extractor on the hood, and the NACA ducts on the top of the rear fenders.

Image: GM Archives

Taking a lesson from the C6.R Corvette racecars, the C7’s radiator is tilted forward. One-third of the air that passes through the radiator is vented out of the hood. The hood louvers are angled so that the exiting air flows tightly over the car creating additional downforce to the nose of the car; thus eliminating the dreaded nose lift.

Heat exchangers (radiators) for the transmission were placed in the back, close to the transaxle with air ducted through the NACA duct feeding into the heat exchangers and then vented out through vents next to the taillights. This is just another example of how every element on the C7 has a defined purpose.

All of the foundational work that went into the C7’s chassis laid down a structure what was easily adaptable to the $2,780 Z51 suspension option that included; performance brakes with slotted rotors; dry-sump oil system; suspension upgrades; special wheels and tires; electronic limited-slip differential with a cooler, performance gearing, and an aero package. The Z51 was for drivers that wanted to use more of the C7 460-horsepower and explore the pleasures of the C7’s superior structure.

The 2015 Z06 with its supercharged 650-horsepower LT4 engine, wide-body, suspension, and tire enhancements work wonderfully with the C7’s basic structure. The same can be said for the 755-horsepower ZR1; the basic structure is up to the task. Arguably, the most interesting use of available C7 components is the Grand Sport. It has the aggressive-looking Z06 body and suspension parts that take using the base model’s 460-horsepower to a whole new level.

I will now go out on a limb. At the C7 ZR1 debut in 2018, Juechter said that his engineers had taken the C7 as far as they could with the ZR1. Are they working on a C9 Corvette to sell alongside the mid-engine C8? If so, will it be built on a carbon fiber chassis? When it comes to Corvettes, things always evolve upward. – Scott

Corvette Chassis History, Pt 1 – C1 Chassis – HERE

Corvette Chassis History, Pt 2 – C2/C3 Chassis – HERE

Corvette Chassis History, Pt 3 – C4 Chassis – HERE

Corvette Chassis History, Pt 4 – C5 Chassis – HERE

Corvette Chassis History, Pt 5 – C6 Chassis – HERE

 


 

Chassis History, Pt 5: Dave Hill Strikes Again! Delivers evolutionary, but superior C6

Dave Hill’s 2006 Z06 stunned everyone with its stiffer than stock aluminum frame.

Dateline: 1.17.20 – Graphics by K. Scott Teeters, Images from GM archives: Corvette fans have been frustrated for years with Chevrolet’s evolutionary Corvettes. The “pie-in-the-sky” mid-engine Corvette has been around since the 1960s and anything less was evolutionary. The pending C8 aside, the C5 was the most revolutionary Corvette; because of the hydroformed steel perimeter frame, center backbone, all-aluminum LS1 fuel-injected engine, and transaxle. The C5 was the most solid Corvette ever offered and allowed engineers to vastly improve the basic suspension, the Z51, and the Z06. The racing C5-R won its class at Daytona in 2001 and 2003; won its class at Sebring in 2002, 2003, and 2004, and won its class at Le Mans in 2001, 2002, and 2004. This never would have happened without the superior basic C5 chassis. Dave Hill’s team got the C5’s chassis design so right that by 1999 they determined that a C6 needed to be started.

Whereas the C5 structure was revolutionary, the C6 was evolutionary. While the C6 chassis is different from the C5, it is essentially the same hydroformed steel perimeter frame with a center backbone, with the engine, torque tube, and transaxle all as stress members of the overall structure.

Photo: GM Archives

Let’s start with the basic C6 chassis. The chassis has a 1.2-inch longer wheelbase of 105.7-inches, but the overall length is 5.1-inches shorter than the C5 chassis. To achieve this, engineers shortened the frame rails 2.4-inches and changed the tube-formed front bumper beam to a unit made with two channels welded together to save 2/3s of an inch. The shorter frame with less overhang on the body achieved a total of 5.1-inches of length on the C6, over that of the C5. The shorter frame also increased the torsional stiffness. And to reduce squeaks, rattles, and vibrations, high-strength steel braces were added to the frame to improve structural rigidity.

Weight savings were picked up by using extruded aluminum beams in the interior instead of the cast aluminum beams from the C5. The instrument panel has additional brackets for the beam under the dashboard. Side-impact beams were made of aluminum and saved 4.5-pounds, plus the doors do not have traditional latch and lock mechanisms. Aluminum braces were used through the structure to improve crash performance. The front skid-bar in front of the radiator is also aluminum. An aluminum panel that saved 1-pound and increased stiffness replaced the steel driveline panel under the driveline torque tube. To increase upper rigidity, the windshield frame has extra gussets. And the trunk uses lightweight plastic braces. Corvette systems engineer Ed Moss said, “We are making it (the C6) smaller, lighter, but stiffer.”

The issue of stiffness in high-powered sports cars with wide tires cannot be under-estimated. Increased grip, torque, and horsepower will put tremendous added stress to a performance car’s structure. Imagine what would happen if a LT5 engine and big tires were applied to a stock C1 chassis. The C5 1999-2000 Corvette Hardtop, with its bolted and bonded hardtop increased the overall structural stiffness by 12-percent, enough to make it an excellent base to build the Z06 upon. The basic C6 platform offered a significant improvement in stiffness that made it an excellent platform to build the Grand Sport that used Z06 suspension parts and wide tires. Without any increase in power, the Grand Sport was a better Corvette. Stiffness matters.

Photo: GM Archives

While the C6’s suspension is similar to the C5’s, there are no carryover parts. The basic design of the short-long A-arms, transverse composite leaf springs independent suspension is the same. The control arms, springs, dampers, bushing, sway bars, and steering gear are all completely redesigned. New hub knuckles and dampers allow for greater suspension travel thanks to improved clearance. One issue with C5s was road noise and twitchiness on rough roads. To improve handling and ride, steering geometry and the progressive rates of the composite springs were improved.

Like the C5 the C6 offered customers three levels of suspension performance. Chevrolet calls the basic C6 suspension, “tuned for balance, ride comfort, and precise handling.” This is for the customer that wants a Corvette because they like “driving a Vette” with 400-horsepower on tap when they want a brief thrill, but aren’t interested in exploring the limits of tire grip.

Photo: GM Archives

The F55 Magnetic Selective Ride Control was a $1,695 option with some amazing technology. Magnetorheological dampers use metal-infused fluid that controls the viscosity of the fluid with a magnetic field created by an electromagnet. This semi-active suspension adjusts the fluid via a computed to adjust damping rates based on road surfaces down to the millisecond. The active handling and antilock systems were smarter and less intrusive.

And for the enthusiast that doesn’t want to go for the serious big gun Z06, but wants the most from their base model Corvette, there was the $1,495 Z51 Performance Package. The F51 option has been around since 1984 with a starting price of $600 with prices fluctuating through to 1990. Then from 1991 to 1995 Chevrolet offered the $2,045 Z07 Adjustable Suspension Package. The Z51 option was back in 1996 but consisted only of stiffer springs and stabilizer bars for $350 from 1996 to 2003, then $395 in 2003 and 2004.

Photo: GM Archives

The Z51 was part of the C6 lineup from 2005 to 2009 and was a whole different animal. Costing $1,495 in 2005, then $1,695 from 2006 to 2009, the Z51 package was the most comprehensive Z51 package ever offered, consisting of; higher rate springs and shocks; larger sway bars; larger cross-drilled rotors – 13.5-inch diameter on the front and larger 13-inch diameter on the rear; coolers for the engine oil, transmission, and power steering; higher-grip Goodyear EMT tires; revised gear ratios for the 6-speed cars.

Photo: GM Archives

An interregnal part of the overall objective of a smaller, lighter, and stiffer C6 was the body. For the body part of the C6, designers wanted to improve the fit of the body panels and reduce weight. For the broad flat parts, such as the hood, doors, trunk lid and tonneau cover on the convertible, SMC – Sheet Molded Compound was used. This is a fiberglass mixed with resin that is compressed into a mold, with a chemical reaction and the heat from the compression curing the part. For more complex shapes, such as the front grille and the rear fascia, PRIM – Polyurethane-Material Reinforced-Reaction Injection Molding was used. The removable roof panel was made from Polycarbonate, either transparent or painted.

Photo: GM Archives

But the major breakthrough for the C6 chassis was the all-aluminum chassis for the Z06 and the ZR1. The basic chassis design is the same except that the hydroformed side rails are made of 4-mm 5745 aluminum alloy. The standard C6 steel frame thickness was 3-mm and weighs 502-pounds while the aluminum Z06 frame weighs 392-pounds; that’s 110-pounds lighter, or 22.5-percent lighter. The Z06 frame is 50-percent stronger in torsional and bending stiffness. The Metalso Metal Fabricator, in Hopkinsville, Kentucky manufactured the aluminum frames and then shipped them to the Corvette Bowling Green assembly plant. The engine cradle and fixed-roof panel are magnesium, and the floorboards were carbon fiber.

Everything tends to move upward in the world of Corvettes. When the Z06 debuted in 2006, no one imagined that the C7 base Corvette would ride on a C6 Z06-like chassis.

Scott

Corvette Chassis History, Pt 1 – C1 Chassis – HERE

Corvette Chassis History, Pt 2 – C2/C3 Chassis – HERE

Corvette Chassis History, Pt 3 – C4 Chassis – HERE

Corvette Chassis History, Pt 4 – C5 Chassis – HERE

Corvette Chassis History, Pt 6 – C7 Chassis – HERE

 


 

Founding Fathers Pt 4 of 6: Corvette Godfather, Zora Arkus-Duntov

Zora Arkus-Duntov: The Performance Godfather of all Corvettes

Dateline: 10.23.18 – One of the definitions of the word, “godfather” is; “one that founds, supports, or inspires”. Of all of the Corvette’s “Founding Fathers” none are more deserving of the term than Zora Arkus-Duntov. It is not an exaggeration to say that were it not for Duntov, the Corvette never would have made it past 1970!

Although the Corvette fit the definition of a “sports car”, when Chevrolet released the car in 1953, they said that the car was, “not a sports car”. But when Zora saw the Corvette at the 1953 GM Motorama in New York City, he said that it was the most beautiful car he had ever seen, and knew instantly that he wanted to be a part of the new Corvette team.

Zora was born on December 25, 1909 and his birth name was “Zachary Arkus”. Both of his parents were Russian Jews living in Belgium. His mother was a medical student and his father was a mining engineer. After the Russian Revolution the family moved back to Leningrad, Russia, but his parents divorced. His mother’s new partner was Josef Duntov. Years later, Zora and his brother, Yura added the surname, “Duntov” to theirs.

Josef Duntov was an engineer for the Soviet government and was transferred to Berlin, Germany. Zora loved Berlin. When he wasn’t attending classes at the Charlottenburg Technological University, he was drawing cars, writing papers, riding motorcycles, roaring around in his Type 30 Bugatti, and chasing girls. When Zora met Elfi Wolff, a beautiful German dancer with the Folies Bergere, it was love at first sight, and the couple married in France in 1939. When WW-II broke out in 1939, Zora and Yura wanted nothing to do with fascism, and joined the French Air Force. But when France surrendered, the entire Duntov family made plans to get out of France and immigrate to America.

All Zora ever wanted to do was build and race cars. After the family settled down in New York, Zora and Yura started the Ardun Mechanical Corporation, a machining company. Quickly, the company became a success, receiving an “A” classification with the Army Air Force Quality Control. Government work for the war effort made Zora and Elfi wealthy. After the war Zora and Yura made their contribution to the burgeoning hot rod industry that set the stage for Duntov’s part of the Corvette story.

Image: http://www.ardun.com/

Ford brought the V8 to the masses and it wasn’t long before guys started hot rodding the Flat-head V8 Ford. The design was cheap and simple, but didn’t breathe very well. Zora designed an aluminum, overhead valve hemi-head bold-on kit for the popular Ford flathead engine. The Ardun OHV Hemi heads took output from 100-hp to 160-hp; a 62-percent increase! They offered a conversion kit, a complete engine, and an all-out, 200-hp racing engine. While terrific as a concept, Zora wasn’t a “development engineer” and didn’t have the patience to sort out details. Through a series of business mistakes, the company eventually folded. Also, in 1946 and 1947 Zora had two failed qualifying attempts at Indy.

Photo: K. Scott Teeters – Duntov wanted to take a team of Corvette SS race cars to the 1957 24 Hours of Le Mans race, but the AMA Racing Ban stopped Zora’s Le Mans assault.

By 1948 Zora was looking for a racecar company to work for and took a job working for Allard England. Without a company to run, Duntov was able to stay focused on engineering and development work for Sydney Allard’s sports racing cars. In 1949 Zora raced an Ardun-powered Allard J2 at Watkins Glen, but had braking problems. Then in 1952 Zora drive a new Allard J2X at Le Mans, but broke an axle at the 14-hour mark.

Working for Allard was fun, but Zora knew there was no future there. In 1952 he came back to New York and started looking for employment with an American car company. Duntov applied with Chrysler, Ford, Lincoln-Mercury, Ford, and General Motors. Chrysler suggested that his racing engineering skills would be more suited to much smaller companies. He even tried Jaguar, but was rejected. A letter to GM’s Chief Engineer, Ed Cole in October was responded with an invitation to, “…stop by if you’re ever in Detroit.” But Cole passed Duntov’s letter to his head suspension/chassis engineer, Maurice Olley, who responded to Zora on January 5, 1953 with an invitation for an interview.

Around this time Duntov had his “Oh, WOW!” moment upon seeing the Corvette at the 1953 Motorama. After a long series of letters and interviews, on May 1, 1953, Zora Arkus-Duntov was hired by GM to work in the Chevrolet Engineering Department under Maurice Olley, with a starting salary of $14,000.

Zora and Elfie Duntov didn’t fit into the GM corporate culture, and Olley and Duntov did not get along at all. Zora solved engineering problems with an intuitive sense of mechanics – Olley wanted to see calculations. GM executives socialized at country clubs and played golf – Zora went to races and played around with boats on his weekends. Elfie passed on invitations to social lunches, preferring to spend time with her entertainer friends. Yes, the Duntov’s were misfits in GM’s stuffy gray suit world.

Three weeks into his employment Zora was almost fired by Olley because he announced that he was taking off to drive for Porsche at Le Mans in June. Although Duntov worked for Olley, he reported to Ed Cole, who begrudgingly let him go racing, but without pay.

Fortunately for all of us, Duntov got beyond his issues with Olley and was transferred to the GM Proving Ground. The work was beneath him, but he needed a job and soldered on. It was a speech he gave at a Lancing SAE meeting about how high-performance programs can enhance efficiency and reliability of passenger cars, and that the Corvette would be the perfect platform for such R&D work. While other engineers were more thorough in their development work, Zora had the deep understanding of racing, and the enthusiasm that could make Chevrolet an authority on performance cars.

By the time Duntov got to work on the Corvette, his initial conclusion was, “… the car really stunk.” Zora was coming from a racing perspective and the Corvette was never intended to be a racer. He said, “Since we can not prevent people from racing Corvettes, maybe it is better to help them to do a good job at it.” Thus began the evolutionary transition of a car that was never designed to be a racer. Duntov was the perfect man for the job; truly, there was no one else in Detroit in 1954 that could have made Earl’s beauty queen sports car into a fearsome racer. The super-successful C5-R, C6.R, and C7.R Corvette Racing Team owes it all to Zora Arkus-Duntov – and a ton of work.

Duntov’s serious work began late in 1955, and by February 1956 at Daytona Beach, his trio modified 1956 Corvettes set speed records. From there it was a class win at Sebring and “Bring on the hay bales!” 1957 saw the introduction of the 283 Fuelie and the first of a long series of RPO “Racer Kit” Chevrolet-engineered parts for racing Corvettes. Zora wanted to take a team of Corvette SS Racers to Le Mans in 1957 but the AMA Racing Ban stopped him.

Take a test drive with Zora!

By the late 1950s, thanks to the parts Duntov and engineer Mauri Rose developed for the RPO program, privateer Corvette racers were winning championships. Then, closing out the C1 generation, the Grady Davis Gulf One Corvettes took the 1961 SCCA B/Production and the 1962 A/Production Championships. To jump-start the C2 Sting Ray, Duntov launched the now-legendary RPO Z06 racer kit and the Grand Sport Corvette. Again, Zora wanted to take a team Grand Sports to Le Mans, but GM’s strict AMA Racing Ban got in the way and only five Grand Sports were built.

Duntov was relentless in pushing performance and created numerous mid-engine Corvettes prototypes. “Brakes” had been troublesome for racing Corvettes since 1956. By 1965, all production Corvettes had 4-wheel disc brakes. When the big-block was introduced in 1965, Chevrolet realized that cubic-inches were the easiest way to more horsepower. By 1967 Duntov introduced the fearsome 427 L88. From 1967-to-1969 only 216 L88 Corvettes were built, and are super valuable today. In 1969 427 ZL-1 was an L88 with an aluminum block, offered L88 power, with small-block weight.

In 1970 Zora released the 350 LT1, best small-block Corvette to that date. From 1970-to-1972 RPO ZR1 was the Racer Kit for small-block racers. And lastly, Zora was responsible for the 1974, customer applied, “Greenwood” widebody kit, available from the Chevrolet Performance Parts catalog. When Duntov retied in December 1974 he had a mid-engine Corvette in the works, but management said, “We’re selling all the Corvettes we can, why to we need a mid-engine Corvette?” Sure, “business is business” but it would have been so cool.

Without Duntov supplying raw performance, even Bill Mitchell’s beautiful Sting Ray wouldn’t have saved the Corvette. The Corvette survived because of racing and Corvettes raced because of Duntov. Therefore, Zora Arkus-Duntov ultimately deserves to title as “Godfather of the Corvette”.Scott

PS – You can readpervious installments of my “Corvette’s Founding Father Series from the bleelow links:

Corvette’s Founding Father’s, Pt 1 – Harley Earl, HERE.

Corvette’s Founding Father’s, Pt 2 – Ed Cole, HERE.

Corvette’s Founding Father’s, Pt 3 – Bill Mitchell, HERE.

And coming soon: Larry Shinoda and Peter Brock.

I’ll be offereing a free E-Book with all five of the Corvette’s Founding Fathers, soon!


 


FINALLY! A Factory-Built ZR1 Convertible!!!

The rumors were true! The new C7 ZR1 will be available as a coupe AND a convertible. TOP DOWN, OH, WOW!!!

Dateline: 12.24.17 – Images: GM Archives – Let’s briefly back up to 1990 in order to put the significance of the new C7 ZR1 convertible into perspective. When the first ZR-1 was released in 1990 there was no way that it could have been offered as a convertible. In order to even make the C4 a convertible, a large X-brace had to be added to the bottom of the C4’s chassis.

The C4 ZR1 had a nice run from 1990 to 1995. But when the C5 Z06 arrived, offering ZR-1-level performance at a fraction of the cost, the C4 ZR1’s star began to fade. What made the C5 Z06 such a track star was it’s strong structure. It was as it Corvette engineers discovered structural rigidity. Thanks to lessons learned in the C5-R Corvette Racing Team experience, the C6 Z06 took the concept of structural rigidity to a new level, and with an aluminum frame to boot!

Corvette performance fans were so jazzed over the C6 Z06 that no one was pinning for something more. So, when Chevrolet released the C6 ZR1, dripping with carbon fiber and the supercharged 638-horsepower LS9 engine, heads were spinning and Duntov sat up in his grave and said, “Vhat?!?!?” (There was no convertible version, but no one was asking for one.) The C6 ZR1 was everything that Corvette engineers could possibly do with the C6 platform.

When that happens, there’s only one thing left to do – start working on the next generation Corvette! Continue reading


FINALLY! A Factory-Built ZR1 Convertible!!!”


The Story of the ZR-1 Corvette – C4 1990-1991 ZR-1 Corvette: Part 2 of 4

1990 ZR-1 Corvette – Finally! A Dedicated “Performance” Model Corvette

Dateline: 8.11.17 – Photos: GM Archives, Michael Beal, Illustrations: K. Scott Teeters – There’s an unwritten, unofficial “Law of the Jungle” that basically states, “If you are at the top of the food chain, you might not be there for long.” Such was the case for the C4 ZR-1 Corvette, for a little while. The C4 ZR-1 had a six-year production run with only 7,018 units produced. The ZR-1’s head-exploding price was the biggest limiting factor. The crummy economy in the early ‘90s didn’t help, and the much-rumored, all-new C5 no doubt was a drag on the ZR-1’s sales. And then there was also that pesky Dodge Viper. The 427 Cobra’s “Marley’s Ghost” was obvious, only this time disguised as a Dodge,
 
While armchair quarterbacking is easy and hindsight is 20/20, it is worth asking the question, why wasn’t such an awesome car more successful? “Timing” aside, the ZR-1’s aesthetics was a big factor. Stated simply: When viewed by itself, the C4 ZR-1s look like “regular” Corvettes. As an illustrator and stylist, I find it astonishing that Chevrolet would have done this, after all the engineering work that went into the ZR-1.   The body panels from the doors all the way back to the rear bumper cover, are unique to the ZR-1 – made wider to cover the widest tires put under a factory-built Corvette body, to that point. This means that the panels had to be redesigned. But rather than make them visually unique, the Corvette stylists were commanded to imitate the basic design of the standard Corvette, with one exception   Continue reading


The Story of the ZR-1 Corvette – C4 1990-1991 ZR-1 Corvette: Part 2 of 4″

Vette Videos: Hot Lap Action With the 2012 Indy 500 ZR1 Corvette Pace Car

Dateline: 5.25.12

Ryan Briscoe take a blast in the 2012 60th Anniversary ZR1 Indy 500 Pace Car – calls it, “One hell of a race car!”

This weekend is the 96th running of the Greatest Spectacle in Motorsports, the Indy 500. Over the years, some of the cars that pace the race have become stars themselves. And none more that the Corvette Indy Pace Cars. After all, the Indy 500 is America’s race and the Corvette is America’s high performance sports car, so the relationship is a natural. This will be the 11th time (‘78, ‘86. ‘95, ‘98, ‘03, ‘04, ‘05, ‘06, ‘07, and ‘08) a Corvette has served as the official Indy 500 pace car.

The last time a Corvette served as an Indy 500 pace car was in 2008 when not one, but two unique Indy Pace Car Corvettes were on hand. A black and silver version was available as an option for Corvette buyers, with 234 Coupes and 266 convertibles sold that year. But the actual pace car was an experimental, Gold Rush Green Z06 running on E-85 fuel. This unique paint was a brilliant candy gold that changed into candy lime green depending on the light and angle of view. I thought for sure this might be a prototype paint for a possible Continue reading “Vette Videos: Hot Lap Action With the 2012 Indy 500 ZR1 Corvette Pace Car”

Vette Videos: Chevrolet Embraces Corvette Racing

Dateline: 2.13.12

It’s too bad Chevy didn’t do this 50 years ago!

To see the BIG version of this very cool Zr1 Corvette ad, just click the above image.

The very cool “Chevy Runs Deep” video featuring the C6.R Corvette racers is at the bottom of this post.
Wouldn’t it have been awesome if General Motors had told the AMA to “stuff it” back in 1957? Why should Ford and Chrysler get all the racing glory? Just before the GM enforced the 1957 AMA ban on racing, paperwork had been submitted to take Duntov’s Corvette SS race car to Le Mans. And what might have happened if Zora had been allowed to fully develop the ‘63 Grand Sport. Ah, the stuff of bench racing.

In the early years of the Corvette, Chevrolet and General Motors seemed to almost be shy about their involvement in Corvette racing. While the infamous 1957 AMA ban on corporate involvement in racing was for a very long time, their excuse for not being upfront about racing, there was PLENTY of back door parts and engineering “field testing” going on. Select individuals received special assistance that always kept things a little murky. Names such as Smokey Yunick, Roger Penske, Bill Jenkins, Jim Hall, John Greenwood, and others were often gifted with development parts (at no, or little charge) in exchange for feedback from the race track.

And for the regular customers, there were plenty of go-fast parts that were unofficially referred to as Duntov’s “racer kits.” Not that the parts came in a special box, like an AMT model kit, but they did give a wanna-be Corvette racer the benefit of solid Chevrolet engineered parts for their racing efforts.

Fortunately for every Corvette owner for the last several decades, many race developed parts slowly and subtly made their way into production Corvettes. The tide didn’t really turn in the corporate attitude towards racing until the mid-’80s when Chevrolet began to build specially prepared cars for the Corvette Challenge Series. Plus, there was a lot of help given to the C4 Corvette racers in the Showroom Stock Series. Then there was the GTP Lola/Corvettes and the Morrison Motorsports speed demon C4 ZR1 Corvette that shattered speed records. Continue reading “Vette Videos: Chevrolet Embraces Corvette Racing”

Vette Videos: Ron Fellows Flogs the C6 Grand Sport & Shows His New Driving School

Dateline: 9.28.11
Champion Corvette Driver Ron Fellows Tests the Chops of a C6 Grand Sport Corvette On the Race Track & Gives a Mini-Tour of His Driving School

Ron Fellows Day continues with two FUN videos. About the only criticism I’ve ever heard about the Grand Sport is that it doesn’t have any more grunt that the base Corvette. True, true, but look at what you do get.

The 430-horsepower Corvette scoots to 60-mph in just a tick under 4-seconds, 1G lateral on the skid pad, AND gets an EPA estimated 26-MPG. I’ve heard anecdotal stories of drivers feather footing a modern Corvette at 55-MPH and getting in the low 30-plus MPG. The GS is available with the Dual-Mode exhaust (okay, it’s only an extra 6-HP, but we’ll take it) the Magnetic Selective Ride Control option and a few other goodies.

So, what’s this kind of capability like when driven by a world-class champion race car driver? The first video is a walk through with Ron of the key features of the Grand Sport. Ron says, “Now it’s time to have some fun!”.

The second video was filmed at Spring Mountain Motorsports Ranch, the home of the Ron Fellows Performance Driving School. Continue reading “Vette Videos: Ron Fellows Flogs the C6 Grand Sport & Shows His New Driving School”

MAJOR ANNOUNCEMENT FROM CHEVROLET!!! The Results Are In, and the Most Popular Chevy of All-Time Is…

Dateline: 9.14.11
By Popular Demand! The 1969 Chevrolet Camaro is the Most Popular Chevy in the Last 100 Years!

Chevrolet is making the most of their 100th birthday. For the Corvette community there’s the 2012 Centennial Edition option that is available on every model Corvette. It’s a beautiful aesthetics package and I’m sure that when combined with the other customer options will make for some very interesting combinations.

Several months ago, Chevrolet launched a popularity contest asking, “What’s the Best Chevy Ever?” On August 31, 2011 we covered the story because it had come down to the last two finalists – the 1969 SS Camaro and the 1970 SS Chevelle. Like we said, this is strictly a popularity contest, because if performance and technological achievement was the objective, the clear winner would have been the C6 ZR1. But, that was not the case.

Yesterday, Chevrolet announced the winner. So, as voted on by Chevy fans around the world, the most popular Chevy of all time is… The 1969 SS Camaro!!! Chevrolet points out that not only was 1969 the last year of the original Camaro design, it had the following accomplishments.;

* The ‘69 Camaro paced the Indy 500 for the second time.
* The ‘69 Camaro was the first and only year for the Corvette all-aluminum ZL-1 427 engine.
* The ‘69 Camaro’s Z-28 and SS/RS packages qualified the car to compete in the Trans-Am Series.
* The ‘69 Camaro sold 243,095 units.

Here are some of my favorite 1969 Camaros… Continue reading “MAJOR ANNOUNCEMENT FROM CHEVROLET!!! The Results Are In, and the Most Popular Chevy of All-Time Is…”

Engine History Made! 100,000,000 Small-Block Chevy Engines, and Counting!

Dateline: 8.19.11
Chevrolet announces the 100-millionth Small-Block Chevy engine to be built and installed in a ’12 Corvette in Fall 2011

Former chief of Chevrolet engineering and president of General Motors, Ed Cole.

This week Chevrolet announced that the 100-millionth Small-block Chevy engine will be built sometime in Fall 2011 and will most likely be installed in a 2012 Corvette! So three cheers to Chevrolet.

Hip, hip, HOORAY!
Hip, hip, HOORAY!
Hip, hip, HOORAY!

Although the small-block Chevy engine was designed to be an efficient passenger car engine, the design’s simplicity and durability has been providing Chevy fans with some of the fiercest engines ever. SBCs have powered just about every kind of race car from Indy and Le Mans, to drag strips and dirt tracks all over America.

Which SBC will be the magic 100 millionth engine has not yet been announced. It could be the mighty 430-horsepower LS3 engine used as the base engine for the Corvette, or possibly the most powerful production engine ever built in Detroit history, the 638-horsepower supercharged LS9 that powers the C6 ZR1 Corvette rocket ship. I’m sure that Chevrolet will make a BIG media splash about this car.

Enjoy our Small-Block Chevy engine gallery.

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The man credited with designing and developing the SBC was former General Motors president, Ed Cole. As a youngster Cole liked to tinker with radio sets and was briefly a field rep for a tractor manufacturer before enrolling in the General Motors Institute where he got his degree in engineering. In 1949, along with GM’s Harry Barr, Cole developed the acclaimed 1949 Cadillac OHV V8 engine. By 1952 Cole was promoted to chief of engineering for Chevrolet. His first major project was the design and development of the replacement for Chevrolet’s tired, old, Stovebolt-Six engine. The finished engine was essentially a simplified, smaller version of the Cadillac OHV engine he’s helped design in ‘49.

When nested between the front fenders of the new ‘55 Chevy, the 265-cubic-inch, 162-horsepower engine looked, well, tiny. It probably only took a few weeks for hot rodders to realize that there was a ton of red meat in the little lightweight engine. The new small-block Chevy quickly developed the nick name “Mouse Motor.” Within a few years, the new SBC completely changed hot rodding and racing. It was, “good-bye Flathead Ford” and “Hello Small-Block Chevy.” Continue reading “Engine History Made! 100,000,000 Small-Block Chevy Engines, and Counting!”

Vette Videos: A Case For an All-Wheel-Drive C7 Corvette

Dateline: 7.1.2011
Should AWD be Part of the C7 Corvette?

Motor Trend TV recently presented a three-way drag race between a 2012 Nissan GT-R, a 2011 Ford Shelby GT500, and a 2011 Z06 Corvette. These are three VERY different cars.

The 2011 Z06 Corvette has a 7-liter engine with , 505-HP, 470 FT/LB of torque, has rear-wheel-drive, cost $75,255 ($98,010 as tested with almost every option), and weighs 3,253-LBS.

The 2012 Nissan GT-R has a 3.8-Liter engine with 530-HP, 448-FT/LBS of torque, has all-wheel drive, , cost $90,950, and weighs 3,898-LBS.

The Shelby GT500 packs a 5.4-liter supercharged 550-HP, 510 FT-LB torque engine, has rear-wheel-drive, costs $49,495 ($55,330, as tested), and weighs 3,801-LBS.

Here’s the Motor Trend video report…

 

 

In the video, all three cars run at once on a 1/4-mile drag strip. No ET figures were given, but the Nissan and Z06 clearly and totally SMOKED the Shelby. Continue reading “Vette Videos: A Case For an All-Wheel-Drive C7 Corvette”